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Aluminium Rolling Mills & Turnkey Solutions

World-Class Aluminium Rolling
Mills for Foil, Sheet & Strip

Precision Engineering | Automated Control | End-to-End Turnkey Solutions

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ABOUT US & OUR EXPERTISE

About Engineering Services International FZE - LLC

Engineering Services International FZE - LLC is a leading global provider of turnkey aluminium rolling mill solutions. Our expertise spans hot rolling, cold rolling, and foil rolling systems, each engineered with advanced automation, energy efficiency, and high throughput in mind. By seamlessly integrating components procured from renowned international suppliers (Germany, Japan, USA, etc.) and leveraging our in-house engineering capabilities, we deliver complete, custom-tailored solutions that consistently exceed performance benchmarks.

  • Global Procurement Advantage: Access to premium machinery and cutting-edge technology from top-tier manufacturers.

  • Deep Technical Expertise: Over 15 years of experience in commissioning rolling mills worldwide.

  • Comprehensive Turnkey Offering: From conceptual design to installation, testing, training, and after-sales support.

  • Sustainability & Efficiency: Advanced lubrication systems, regenerative drives, and heat recovery technologies deliver up to 25% energy savings.

Our Turnkey Aluminium Rolling Mill Solutions

Purpose & Capabilities:

  • -Primary Breakdown of thick aluminium slabs (up to 600 mm) into thinner intermediate gauges.
  • -Achieves high-volume throughput crucial for large-scale production.

Technical Features:

  • -Reheating Furnaces rated up to 650°C for optimum slab temperature.
  • -Hydraulic Screwdowns providing real-time load control and precise thickness adjustments.
  • -Rolling speeds up to 2000 m/min for maximum productivity.
  • -Roll Gap Lubrication Systems to reduce friction and improve surface finish.

Typical Output:

  • -Intermediate gauges from ~20 mm down to ~3 mm, ready for cold rolling or direct finishing.

Category 1 Image

From Raw Ingot to Finished Coil: The Production Journey

Alloy Selection & Casting

  • Custom alloys for required mechanical/chemical properties
  • Homogenization in specialized furnaces to eliminate segregation

Hot Rolling Stage

  • Reheating the slabs to ~450–650°C
  • Multiple roughing and finishing passes to reduce thickness

Pickling / Degreasing

  • Chemical or mechanical cleaning to remove scale

Cold Rolling Stage

  • Multi-pass rolling for final gauge & surface finish
  • Intermediate annealing if needed to restore ductility

Foil Rolling (If Applicable)

  • Ultra-fine reduction to foil thickness (0.006 mm)
  • Real-time tension monitoring to avoid breaks

Final Annealing & Finishing

  • Thermal treatment (batch/continuous) for specified hardness
  • Slitting & Packaging into coils or sheets

Key Machinery & Control Systems

Rolling Stands

Rolling Stands

  • High-Strength Forged Steel frames
  • Load capacity exceeding 40 MN
  • Precision bearing assemblies for minimal runout
Coil Handling Systems

Coil Handling Systems

  • Decoilers & Recoilers with torque capacities up to 500 kNm
  • Automatic coil car for fast coil exchange & minimal downtime
Annealing Furnaces

Annealing Furnaces

  • Continuous (roller hearth) and batch (bell-type) designs
  • Temperature uniformity ±5°C with multi-zone control
  • Atmosphere control (nitrogen/hydrogen) to prevent oxidation
Lubrication & Emulsion Systems

Lubrication & Emulsion Systems

  • High-pressure spray bars for uniform coolant distribution
  • Real-time viscosity & temperature control
Automation & Control

Automation & Control

  • PLC/SCADA Integration (Siemens or Mitsubishi)
  • HMI Touch Panels for user-friendly operation
  • IoT Connectivity for remote monitoring & predictive maintenance

Maximizing Yield & Minimizing Operational Costs

Parameter Specification
Rolling Speed Up to 2500 m/min
Thickness Accuracy (AGC) ±0.01 mm across full width
Width Capacity Up to 2200 mm
Energy Savings 15–25% via regenerative drives & heat recovery
Surface Roughness (Ra) As low as 0.2 µm (for foil applications)
Yield Rate Up to 98% with optimized rolling schedules

98%

Yield Rate

2500 m/min

Rolling Speed

25%

Energy Savings

ROI Highlights:

  • Lower Scrap Rates: Reduced thickness deviations
  • Higher Throughput: Fast rolling speeds, fewer passes
  • Predictive Maintenance: Minimizes downtime & emergency repairs

Proven Success & Client Satisfaction

Case Study

Project Overview:

  • Required a high-capacity foil rolling line (0.006 mm thickness), tight timeline

Engineering Services Intl Solution:

  • 6-High Foil Rolling Mill with AFC & oil mist lubrication
  • Automated control (PLC + SCADA) for continuous tracking
  • Custom vacuum roll cooling for foil flatness

Results:

  • 1,500 tons/month foil production
  • Energy consumption reduced by 18% vs. standard benchmarks
  • ±0.01 mm thickness accuracy, minimizing scrap

Client Testimonial:

“We were amazed at the level of technical detail and support provided by Engineering Services International. Our new rolling mill’s performance has exceeded all KPIs.”

— Plant Manager, Aluminium Foil Plant, Chennai

Sustaining Productivity & Operational Excellence

Spare Parts Inventory

  • Critical components (rolls, bearings, actuators) in stock
  • Partnerships with OEMs for expedited deliveries

24/7 Technical Support

  • Remote troubleshooting via IoT-enabled controls
  • On-site interventions within 24–48 hours globally

Training & Capacity Building

  • Hands-on operator & maintenance training
  • Focus on rolling schedules, optimization, and safety

Upgrades & Retrofits

  • Automation enhancements (PLC/HMI upgrades)
  • Mill stand refurbishments for increased load capacity

Ready to Transform Your
Aluminium Rolling Operations?

Address:

Engineering Services International FZE - LLC


Plot No. MRT-12,MRT-13 Hamriyah Free Zone, Sharjah, United Arab Emirates

Hours:

Mon-Fri 9:00AM - 5:00PM

Tel:

06 523 4823

Mob:

050 199 0611

Email:

info@engineeringservicesintl.com

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